Spare parts for the Armed Forces of Ukraine on a 3D printer

3D Printing Services in the Defense Industry

The modern defense industry faces a constant need to quickly and efficiently manufacture high-quality components. The use of 3D printing in the defense industry opens up new horizons for creating complex parts with high precision and reliability.
3D printing services in the defense industry
Apus Labs specializes in SLS 3D printing for military applications using PA12 polyamide, which is ideal for manufacturing mechanical parts, body elements, propellers and spare parts for drones. We offer custom manufacturing of parts for the military, taking into account the highest standards of quality, precision and durability required for modern defense equipment.
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
  • +38 (063) 966-5339
  • +38 (093) 386-6285
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Ukraine, 02000, Kyiv,
Gareth Jones St., 11/2

Working hours: from 9:00 to 18:00

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The use of 3D printing in the defense industry

The application of 3D printing in the defense industry allows for the rapid and cost-effective production of parts that previously required significant resources and time. SLS 3D printing technology provides high precision and strength of products, which is critical for military applications.

*Note: SLS 3D printing of PA12 is not recommended for the production of “disposable” drones, as the material and technology itself have resource value and are oriented towards multiple uses.

3D printing services - drone parts

Spare parts for drones

Unmanned aerial vehicles have become an integral part of modern military operations. Using 3D printing of drone parts, it is possible to quickly manufacture the necessary parts, such as housings, mounts and other components, ensuring the rapid recovery and modernization of drones

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3D printing services - body elements

Housing elements

Reliable housings for military electronics are the key to protecting sensitive components from external factors. 3D printing of housing elements allows you to create individual solutions adapted to specific requirements and operating conditions.
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3D printing services - propellers and structural elements

Propellers and structural elements

Propellers are key components of drones and other unmanned systems. Thanks to 3D printing of propellers, it is possible to quickly produce lightweight and strong parts optimized for specific tasks and operating conditions

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3D printing services - mechanical parts and assemblies

Mechanical parts and assemblies

Military equipment requires high-quality mechanical components. 3D printing of mechanical parts provides rapid production of parts with high precision, which helps reduce downtime and increase reliability.

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  • +38 (093) 386-6285
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Portfolio of 3D projects for defense

Our company has significant experience in implementing 3D projects for defense, including the production of spare parts for drones, housing elements for military electronics, and other critical components.
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
3D printing services in the defense industry
  • +38 (063) 966-5339
  • +38 (093) 386-6285
Order 3D printing
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Advantages of 3D printing in the defense industry

The use of 3D printing in the defense industry has a number of significant advantages that make this technology indispensable in modern military production.
01.

Speed and prototyping

3D printing can significantly reduce the time from design to production of a finished product. This is especially important in the military sector, where speed can be crucial.

02.

Field readiness

Parts manufactured using 3D printing demonstrate high resistance to extreme operating conditions, making them suitable for use in the field.

03.

Strength and lightness of parts

3D printed parts combine high strength and lightness, which is critically important for military equipment, where every gram matters.

04.

High accuracy and reliability

SLS 3D printing provides high precision manufacturing of parts, which guarantees their reliability and compliance with strict military standards.

05.

Complex shapes without supports

SLS 3D printing technology allows you to create parts with complex geometry without the need for support structures, which simplifies the production process and reduces material consumption.

06.

Cost and production flexibility

3D printing allows you to reduce production costs by optimizing the use of materials and reducing manufacturing time, and also provides flexibility in the production of small batches or individual orders.

FAQ

Frequently Asked Questions about 3D Printing for the Defense Industry

In the field of 3D printing in the defense industry, many questions often arise regarding the capabilities, accuracy, materials and safety of such technologies. Since military components must withstand extreme operating conditions, it is especially important to understand the advantages and technical features of SLS 3D printing with PA12. In this section, we answer the most common requests from our customers who plan to order 3D printing for the military, considering the key nuances of the process.

What materials are suitable for military purposes?

The most optimal material for SLS 3D printing in defense is polyamide PA12. It combines strength, heat resistance, wear resistance and lightness, making it an ideal choice for the manufacture of housings, mechanical assemblies and components for drones. In addition, PA12 is biocompatible, does not absorb moisture and is able to work under sudden temperature changes.

Can the printed parts withstand extreme conditions?
Thus, printed components made of PA12 demonstrate excellent resistance to loads, vibrations, temperature fluctuations and mechanical shock. Due to these properties of the material, it is widely used in the production of military drones, electronics housings and tactical equipment operating in extreme conditions.
What is the accuracy of SLS 3D printing for technical parts?
SLS printing has an accuracy of 100 microns, allowing for the reproduction of the smallest geometric elements. This is especially important for the manufacture of propellers, gears or electronic housings, where compliance with drawings and dimensional stability in serial production are critical.
Is it possible to recreate existing parts with scanning?
Yes, we provide 3D scanning services for military parts, which allows you to quickly recreate worn or lost components. This is very convenient when you need to manufacture spare parts for drones or other equipment that is no longer produced. With scanning, you can achieve maximum accuracy and quickly launch serial 3D printing for the army.
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How to order 3D printing in the defense industry from Apus Labs?

To order 3D printing for military needs, it is enough to have a ready-made 3D model in STL, OBJ or STEP format. If there is no such file, we offer 3D modeling or 3D scanning services for military parts. Then we agree on technical requirements, material (usually PA12) and post-processing. The order is launched into production within 1 working day. Our team supports each stage - from creating a model to quality control of finished 3D printed military parts.

How to order a 3D printer

Upload your 3D model

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  • +38 (063) 966-5339
  • +38 (093) 386-6285
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3D printing of drone parts – fast, accurate, reliable

Drone parts printed using SLS 3D printing demonstrate a high level of precision and strength, which is critically important in combat applications. We manufacture housings, mounts, connectors, covers, wing elements and landing gear using polyamide PA12, which provides lightness and resistance to mechanical stress. Such 3D printing for UAVs allows for rapid repair or upgrade of equipment without downtime.

Manufacturing of hull elements of military equipment on a 3D printer

Housing elements for military electronics and tactical equipment require not only precision, but also durability. Thanks to SLS technology, we manufacture housings for walkie-talkies, electronic warfare, sensors and communication devices that withstand field conditions, moisture, dust and vibrations. We ensure the production of housings for the army in the shortest possible time, which makes our products indispensable in active combat zones.

Propellers and supporting elements for drones

3D printing drone propellers requires absolute precision and balance, as even the slightest deviation affects aerodynamics. Using SLS printing with PA12, we create lightweight yet ultra-strong propellers, struts and blades that are suitable for multiple uses. In the case of single-use drones, we optimize cost while maintaining speed and reliability of production.

Mechanical parts and assemblies for defense equipment

Thanks to SLS 3D printing, we manufacture mechanical components for military equipment: gears, connectors, covers, clamps and adapters. Polyamide PA12 allows you to create parts with high wear resistance that work in difficult conditions without deformation. We often use 3D printing for tactical equipment, ensuring strength and compliance with drawings even in field conditions.

The price of 3D printing for the defense industry

The price of 3D printing military components depends on many factors: model weight, geometry complexity, number of parts, and post-processing. For example, the cost of printing a housing for a walkie-talkie will be different than for a gear or mount. We offer flexible terms: the larger the batch, the lower the price per gram of PA12. For regular partners in the defense sector, discounts and priority production are available.

SLS 3D Printing: A Strategic Advantage in Military Production

SLS 3D printing technology for the military is more than just modern manufacturing. It is a strategic advantage. It allows you to produce unique components without the hassle of molds or expensive tooling. Complex geometries that cannot be realized traditionally are printed without supports in a matter of days. This means rapid re-equipment, rapid prototype testing, and instant scale-up of production.

Innovative solutions for military production

Introducing innovative solutions for military production using 3D printing allows for the creation of complex geometric shapes that are difficult or impossible to obtain using traditional methods. This opens up new opportunities for the development and production of advanced military technologies.

Security and privacy in the manufacture of military components

Confidentiality is critical when 3D printing military parts. We adhere to all data and design retention requirements, use encrypted file exchange channels, and have restricted access to production facilities. Your drawings, models, and products are safe. Apus Labs is a trusted partner in military 3D printing.

Comparing 3D printing with traditional manufacturing in medicine

Unlike traditional manufacturing methods, SLS 3D printing for medical devices offers speed, flexibility, and precision without the need for molds or lengthy setups. For medical clinics, this means faster response to patient requests, anatomical adaptation of products, and reduced costs. Medical devices can be printed in a matter of days, with guaranteed compliance and sterility.
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